High biorenewable content acrylate photocurable resins for DLP 3D printing

Green chemistry and green engineering concepts have been combined to develop novel sustainable polymeric materials. Solvent free photocurable acrylate resins with biorenewable carbon content of 75%–82% suitable for application in DLP 3D printing technology were composed by commercially available bio‐based materials, acrylated epoxidized soybean oil (AESO), isobornyl methacrylate (IBOMA), methacrylic ester (ME), tetrahydrofurfuryl acrylate (THFA), and tetrahydrofurfuryl methacrylate (THFMA). They demonstrated high printing accuracy and good adhesion between layers. The monitoring of photocross‐linking kinetics of high biorenewable content acrylate photoresins by the real‐time photorheometry and analysis of their rheological parameters was carried out. Synthesized polymers exhibited high yield of insoluble fraction and thermal decomposition temperature at the weight loss of 10% above 300°C. Polymers AESO/IBOMA and AESO/THFMA showed the highest values of tensile modulus and tensile strength. Biodegradability of the synthesized polymers AESO/ME, AESO/THFA, and AESO/THFMA was investigated by measuring oxygen consumption in a closed respirometer. Such AESO‐based polymers can be a competitive solution to replace petroleum‐derived polymeric materials in additive manufacturing and reduce the environmental impact.