Hydride vapor phase epitaxy of Si-doped AlN layers using SiCl4 as a doping gas

•Si-doped AlN layers were grown by HVPE using SiCl4 as a doping gas.•Linear control of Si concentration was achieved.•Pit- and stress-free Si-doped AlN layers were obtained on bulk AlN substrates.•Si-doped layers showed n-type conductivity with an activation energy of 253 meV.•Introduction of Al vacancy related acceptors compensated the n-type carriers. Growth of Si-doped AlN layers by hydride vapor phase epitaxy on AlN/sapphire templates prepared by metalorganic vapor phase epitaxy and bulk AlN substrates prepared by physical vapor transport was investigated using silicon tetrachloride (SiCl4) as a doping gas. On the AlN/sapphire templates, when the SiCl4 supply was low, the incorporation ratio of Si decreased due to the influence of O impurities resulting from the decomposition of the sapphire. In addition, pits were formed on the surfaces, and the pit density increased significantly at Si concentrations exceeding 2 × 1019 cm−3. In contrast, on the bulk AlN substrates, the Si concentration increased linearly with increasing SiCl4 supply, and a pit- and stress-free layer could be grown with a Si concentration as high as 6.5 × 1019 cm−3. Hall effect measurements revealed that this layer exhibited n-type conductivity with a donor activation energy of 253 meV. However, the carrier density at room temperature (RT) was as low as 3.6 × 1013 cm−3 because of the high compensation ratio due to the presence of acceptors. A broad peak centered at 3.3 eV was observed in the RT photoluminescence spectra of the Si-doped AlN layers grown on the bulk AlN substrates, indicating that Al vacancies formed by the Fermi level effect due to Si doping acted as acceptors that compensated for carriers.