Methods and Principles of Product Design for Small-Scale Production Based on 3D Printing

Technology of 3D printing is opening the possibility for small-scale production in quantities between ten and several hundred pieces. The technology of adding material enables the production of complex and integrated functional concepts in a single-pass process, which consequently potentially reduces the need for assembly operations. Design approaches and manufacturing processing are not mastered well because of a constant stream of new materials and manufacturing options. Well-designed products need to consider attributes of 3D printing as early as the conceptual phase. The cost of the product can be reduced with a systematic research and considering principles for small-scale production. In a cheaper, alternative production process the quality range of products is often lower. It has to be compensated with appropriate construction solutions which are less tolerance-sensitive. Therefore, in order to support the designer, to reduce the costs and design time of the product, a computer program was created to provide the user with an insight into the appropriate 3D printing technology. For simplifying the use, the program is also integrated into the product development process.