Effect of viscoelastic properties of the base polymer on extrusion foaming with thermally expandable microcapsules

Thermally expandable microcapsules (MCs) are applicable to the foam processing of polypropylene (PP). The purpose of this study is to clarify the influence of processing conditions, such as temperature, shear rate and resin selection, on the behavior of thermally expandable MCs in PP. In this study, MC was added to several types of PP and extrusion foaming was performed. The average diameter of the MCs after processing was calculated to characterize the expansion of PP including MCs. Two types of molecular architecture, homo‐ and impact‐PP, were examined in this study. The expansion behavior could be summarized by the shear viscosity at the extrusion die. Irrespective of the molecular architecture, data were summarized on one curve on a plane that expressed the relation between the shear viscosity and average MC diameter. Shear viscosity is thus an effective parameter to examine base resin selection for MC foaming. POLYM. ENG. SCI., 60:558–562, 2020. © 2020 Society of Plastics Engineers