Fabricating a hydrophobic modified flocculant through UVC irradiation initiation for metalworking wastewater treatment

[Display omitted] •Organic flocculant was used to treat metalworking wastewater for the first time.•Hydrophobic modified flocculant was polymerized through UVC initiation polymerization.•UVC initiation showed great advantage in polymerization to traditional UV initiation.•Hydrophobic block in flocculant facilitated the adsorption of nonpolar oil/colloids. In this work, a hydrophobically modified cationic polyacrylamide (CPAC) flocculant was polymerized by short-wave ultraviolet (UVC) initiation with acrylamide, acryloyloxyethyl trimethylammonium chloride, and coconut diethanolamide (CDEA) as monomers to enhance the destabilization and separation efficiency of emulsified oil and particles/colloids from metalworking fluids wastewater (MWFs). The parameters for flocculant polymerization were optimized, and the features of UVC-initiated polymerization were studied. Moreover, the structural and morphological characteristics of the polymers were explored, and the flocculation performance of CPAC in MWFs treatment was evaluated. The characterization results suggested that flocculants with a multilayer, loose-sheet morphology and intrinsic viscosity of 11.32dLg−1 could be successfully polymerized by UVC-initiated polymerization. Compared with traditional UV, UVC irradiation initiation promoted the copolymerization of flocculants with a high monomer conversion rate and intrinsic viscosity. We observed the low dosage requirement and acid resistance of the flocculant synthesized by UVC-initiated polymerization, which produced the lowest residual turbidity, highest chemical oxygen demand, and most efficient oil removal during MWFs treatment among the samples studied. Besides charge neutralization and bridging effects, the adsorption effect between hydrophobic CDEA blocks and nonpolar oil/colloids facilitated the formation of microflocs and improved the flocculation efficiency of the flocculant.