Combining the thick level set method with plasticity

The Thick Level Set (TLS) method has been proposed as a new approach to the modeling of damage growth in solids. The fronts of damaged zones are implicitly represented as a level set of an auxiliary field whose evolution is accomplished by the level set method. The TLS model contains a characteristic length to obtain a non-local description that prevents spurious localization in the strain field. The update of the damage is indirectly performed by integrating local values of energy release rate over this characteristic length. This model offers an automatic transition from damage to fracture, and deals with merging and branching cracks as well as crack initiation in an easy and robust manner. In this paper, the TLS is applied to simulate the formation of cusps in a polymer matrix loaded in shear. Realistic simulation of this process requires the damage model to be combined with plasticity in order to capture the behavior of the material prior to failure. To accommodate for plasticity, several changes to the TLS framework are introduced. A strength-based criterion for initiation of damage based on the ultimate yield surface of such plasticity model is proposed. A mapping operator for transferring history is included if the integration scheme in element changes. Furthermore, a new loading scheme is devised that does not rely on secant unloading. Numerical experiments demonstrate the accuracy and effectiveness of the proposed model to handle simulation of crack growth in a medium with hardening plasticity. •The Thick Level Set (TLS) method is extended to accommodate plasticity.•A strength-related framework based on the final yield surface is introduced to allow for damage initiation.•Mapping operators are used to transfer history for elements with changing integration scheme.•The proposed model is validated and shows good agreement with experimental results.•The proposed model is successfully applied to the simulation of shear failure including cusp formation.