A novel global optimization algorithm and data-mining methods for turbomachinery design

A new multi-objective, multi-disciplinary global optimization strategy is proposed to address the high-dimensional, computationally expensive black box problem (HEB) in turbomachinery design. The strategy consists of an adaptive sampling hybrid optimization algorithm (ASHOA), two data-mining techniques, a 3D blade parameterization method, and the aerodynamic/mechanical codes. Firstly, the ASHOA is established by integrating a novel adaptive sampling Kriging metamodel and a new hybrid optimization method. Secondly, two data-mining methods (analysis of variance (ANOVA) and self-organizing map (SOM)) are applied to set the initial design space and optimization objectives of the transonic centrifugal compressor. A refined design space and objective parameters of the optimization problem are eventually obtained. Finally, the optimization process of a transonic centrifugal compressor is carried out based on the refined design space and objectives using ASHOA. The results show that the search efficiency of the optimization strategy is 2–10 times higher when compared to other excellent optimization algorithms. For the optimized compressor, both isentropic efficiency and total pressure ratio at design condition are improved by 1.61% and 4.13%, respectively, and the maximum stress decreases by 9.68%.