Chatter stability of micro end milling by considering process nonlinearities and process damping
The micro end milling uses the miniature tools to fabricate complexity microstructures at high rotational speeds. The regenerative chatter, which causes tool wear and poor machining quality, is one of the challenges needed to be solved in the micro end milling process. In order to predict the chatte...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2016-12, Vol.87 (9-12), p.2785-2796 |
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| container_issue | 9-12 |
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| container_title | International journal of advanced manufacturing technology |
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| creator | Xuewei, Zhang Tianbiao, Yu Wanshan, Wang |
| description | The micro end milling uses the miniature tools to fabricate complexity microstructures at high rotational speeds. The regenerative chatter, which causes tool wear and poor machining quality, is one of the challenges needed to be solved in the micro end milling process. In order to predict the chatter stability of micro end milling, this paper proposes a cutting forces model taking into account the process nonlinearities caused by tool run-out, trajectory of tool tip and intermittency of chip formation, and the process damping effect in the ploughing-dominant and shearing-dominant regimes. Since the elasto-plastic deformation of micro end milling leads to large process damping which will affect the process stability, the process damping is also included in the cutting forces model. The micro end milling process is modeled as a two degrees of freedom system with the dynamic parameters of tool-machine system obtained by the receptance coupling method. According to the calculated cutting forces, the time-domain simulation method is extended to predict the chatter stability lobes diagrams. Finally, the micro end milling experiments of cutting forces and machined surface quality have been investigated to validate the accuracy of the proposed model. |
| doi_str_mv | 10.1007/s00170-016-8658-5 |
| format | Article |
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The regenerative chatter, which causes tool wear and poor machining quality, is one of the challenges needed to be solved in the micro end milling process. In order to predict the chatter stability of micro end milling, this paper proposes a cutting forces model taking into account the process nonlinearities caused by tool run-out, trajectory of tool tip and intermittency of chip formation, and the process damping effect in the ploughing-dominant and shearing-dominant regimes. Since the elasto-plastic deformation of micro end milling leads to large process damping which will affect the process stability, the process damping is also included in the cutting forces model. The micro end milling process is modeled as a two degrees of freedom system with the dynamic parameters of tool-machine system obtained by the receptance coupling method. According to the calculated cutting forces, the time-domain simulation method is extended to predict the chatter stability lobes diagrams. Finally, the micro end milling experiments of cutting forces and machined surface quality have been investigated to validate the accuracy of the proposed model.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-016-8658-5</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>CAE) and Design ; Chatter ; Chip formation ; Computer simulation ; Computer-Aided Engineering (CAD ; Cutting force ; Cutting parameters ; Damping ; Deformation effects ; Deformation mechanisms ; End milling cutters ; Engineering ; Industrial and Production Engineering ; Machine tools ; Mechanical Engineering ; Media Management ; Milling (machining) ; Model accuracy ; Nonlinearity ; Original Article ; Plastic deformation ; Shearing ; Stability lobes ; Surface properties ; Time domain analysis ; Tool wear ; Vibration</subject><ispartof>International journal of advanced manufacturing technology, 2016-12, Vol.87 (9-12), p.2785-2796</ispartof><rights>Springer-Verlag London 2016</rights><rights>Copyright Springer Science & Business Media 2016</rights><rights>The International Journal of Advanced Manufacturing Technology is a copyright of Springer, (2016). All Rights Reserved.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c344t-b8ffc18d11905d62c07d479220a0b71d8a8ea721c0484094d160f192ecd3a8af3</citedby><cites>FETCH-LOGICAL-c344t-b8ffc18d11905d62c07d479220a0b71d8a8ea721c0484094d160f192ecd3a8af3</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-016-8658-5$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-016-8658-5$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,778,782,27907,27908,41471,42540,51302</link.rule.ids></links><search><creatorcontrib>Xuewei, Zhang</creatorcontrib><creatorcontrib>Tianbiao, Yu</creatorcontrib><creatorcontrib>Wanshan, Wang</creatorcontrib><title>Chatter stability of micro end milling by considering process nonlinearities and process damping</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>The micro end milling uses the miniature tools to fabricate complexity microstructures at high rotational speeds. The regenerative chatter, which causes tool wear and poor machining quality, is one of the challenges needed to be solved in the micro end milling process. In order to predict the chatter stability of micro end milling, this paper proposes a cutting forces model taking into account the process nonlinearities caused by tool run-out, trajectory of tool tip and intermittency of chip formation, and the process damping effect in the ploughing-dominant and shearing-dominant regimes. Since the elasto-plastic deformation of micro end milling leads to large process damping which will affect the process stability, the process damping is also included in the cutting forces model. The micro end milling process is modeled as a two degrees of freedom system with the dynamic parameters of tool-machine system obtained by the receptance coupling method. According to the calculated cutting forces, the time-domain simulation method is extended to predict the chatter stability lobes diagrams. Finally, the micro end milling experiments of cutting forces and machined surface quality have been investigated to validate the accuracy of the proposed model.</description><subject>CAE) and Design</subject><subject>Chatter</subject><subject>Chip formation</subject><subject>Computer simulation</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Cutting force</subject><subject>Cutting parameters</subject><subject>Damping</subject><subject>Deformation effects</subject><subject>Deformation mechanisms</subject><subject>End milling cutters</subject><subject>Engineering</subject><subject>Industrial and Production Engineering</subject><subject>Machine tools</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Milling (machining)</subject><subject>Model accuracy</subject><subject>Nonlinearity</subject><subject>Original Article</subject><subject>Plastic deformation</subject><subject>Shearing</subject><subject>Stability lobes</subject><subject>Surface properties</subject><subject>Time domain analysis</subject><subject>Tool wear</subject><subject>Vibration</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2016</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kE1LxDAQhoMouK7-AG8Bz9GZpE3Toyx-wYIXPcc0STVLt61J97D_3ixV8KKnTJjnfQceQi4RrhGgukkAWAEDlEzJUrHyiCywEIIJwPKYLIBLxUQl1Sk5S2mTaYlSLcjb6sNMk480TaYJXZj2dGjpNtg4UN-7PHVd6N9ps6d26FNwPh6-YxysT4n2Q5_X3sQwBZ-oyYmflTPbMaPn5KQ1XfIX3--SvN7fvawe2fr54Wl1u2ZWFMXEGtW2FpVDrKF0kluoXFHVnIOBpkKnjPKm4mihUAXUhUMJLdbcWyeMMq1Ykqu5N9__3Pk06c2wi30-qTmXXJRSAPxHoVKgRO6WmcKZyhZSir7VYwxbE_caQR9061m3zhb1Qbcuc4bPmTQeDPn4q_nP0BfGEYJv</recordid><startdate>20161201</startdate><enddate>20161201</enddate><creator>Xuewei, Zhang</creator><creator>Tianbiao, Yu</creator><creator>Wanshan, Wang</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20161201</creationdate><title>Chatter stability of micro end milling by considering process nonlinearities and process damping</title><author>Xuewei, Zhang ; Tianbiao, Yu ; Wanshan, Wang</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c344t-b8ffc18d11905d62c07d479220a0b71d8a8ea721c0484094d160f192ecd3a8af3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2016</creationdate><topic>CAE) and Design</topic><topic>Chatter</topic><topic>Chip formation</topic><topic>Computer simulation</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Cutting force</topic><topic>Cutting parameters</topic><topic>Damping</topic><topic>Deformation effects</topic><topic>Deformation mechanisms</topic><topic>End milling cutters</topic><topic>Engineering</topic><topic>Industrial and Production Engineering</topic><topic>Machine tools</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Milling (machining)</topic><topic>Model accuracy</topic><topic>Nonlinearity</topic><topic>Original Article</topic><topic>Plastic deformation</topic><topic>Shearing</topic><topic>Stability lobes</topic><topic>Surface properties</topic><topic>Time domain analysis</topic><topic>Tool wear</topic><topic>Vibration</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Xuewei, Zhang</creatorcontrib><creatorcontrib>Tianbiao, Yu</creatorcontrib><creatorcontrib>Wanshan, Wang</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Xuewei, Zhang</au><au>Tianbiao, Yu</au><au>Wanshan, Wang</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Chatter stability of micro end milling by considering process nonlinearities and process damping</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2016-12-01</date><risdate>2016</risdate><volume>87</volume><issue>9-12</issue><spage>2785</spage><epage>2796</epage><pages>2785-2796</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>The micro end milling uses the miniature tools to fabricate complexity microstructures at high rotational speeds. The regenerative chatter, which causes tool wear and poor machining quality, is one of the challenges needed to be solved in the micro end milling process. In order to predict the chatter stability of micro end milling, this paper proposes a cutting forces model taking into account the process nonlinearities caused by tool run-out, trajectory of tool tip and intermittency of chip formation, and the process damping effect in the ploughing-dominant and shearing-dominant regimes. Since the elasto-plastic deformation of micro end milling leads to large process damping which will affect the process stability, the process damping is also included in the cutting forces model. The micro end milling process is modeled as a two degrees of freedom system with the dynamic parameters of tool-machine system obtained by the receptance coupling method. According to the calculated cutting forces, the time-domain simulation method is extended to predict the chatter stability lobes diagrams. Finally, the micro end milling experiments of cutting forces and machined surface quality have been investigated to validate the accuracy of the proposed model.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-016-8658-5</doi><tpages>12</tpages></addata></record> |
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| subjects | CAE) and Design Chatter Chip formation Computer simulation Computer-Aided Engineering (CAD Cutting force Cutting parameters Damping Deformation effects Deformation mechanisms End milling cutters Engineering Industrial and Production Engineering Machine tools Mechanical Engineering Media Management Milling (machining) Model accuracy Nonlinearity Original Article Plastic deformation Shearing Stability lobes Surface properties Time domain analysis Tool wear Vibration |
| title | Chatter stability of micro end milling by considering process nonlinearities and process damping |
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