Aqueous morpholine pre-treatment in cellulose nanofibril (CNF) production: comparison with carboxymethylation and TEMPO oxidisation pre-treatment methods

In this study, pulped cellulose fibres were pre-treated with aqueous morpholine prior to mechanical disruption in the production of cellulose nanofibrils (CNF). The properties of the morpholine pre-treated CNF (MCNF) were closely compared with CNF obtained from carboxymethylation (CMCNF) and TEMPO-oxidation (TCNF) pre-treatment methods. An investigation of the swelling behaviours of cellulose in varying concentrations of morpholine revealed that there is a synergistic behaviour between morpholine and water in its ability to swell cellulose. As a result, cellulose pulp dispersed in 1:1 mole ratio of morpholine to water was well swollen and readily fibrillated by mechanical shear. Surface chemistry analyses indicated that the surface of the MCNF remained unmodified, compared to the CMCNF and TCNF which were modified with anionic groups. This resulted in only a slight decrease in crystallinity index and a minimal effect on the thermal stability of MCNF, compared to CMCNF and TCNF which showed marked decreases in crystallinity indices and thermal stabilities. The average widths of MCNF, CMCNF and TCNF, as measured from electron microscopic images, were broadly similar. The higher polydispersity of MCNF widths however led to a differential sedimentation and subsequent lower aspect ratio in comparison with CMCNF and TCNF as estimated using the sedimentation approach. Also, the presence of electrostatic repulsive forces, physical interactions/entanglements and lower rigidity threshold of the CMCNF and TCNF resulted in higher storage moduli compared to the MCNF, whose elasticity is controlled by physical interactions and entanglements. Aqueous morpholine pre-treatment can potentially be regarded as an ecologically sustainable process for unmodified CNF production, since the chemical reagent is not consumed and can be recovered and reused.