Adaptive conjugate single-loop method for efficient reliability-based design and topology optimization

The single-loop approach (SLA) for reliability-based design optimization (RBDO) is one of the most efficient schemes for optimization problems with linear and weak nonlinear probabilistic constraints. However, it may produce unstable results or increase computational efforts when using the ordinary search direction to determine the optimum design in RBDO problems with highly nonlinear probabilistic constraints. The conjugate gradient (CG) is a promising sensitivity vector for locating the most probable point (MPP) of highly nonlinear concave performance functions. However, the MPP computation using the CG may require a high computational burden for convex constraints To overcome the drawbacks of the SLA the adaptive conjugate single-loop approach (AC-SLA) is proposed for RBDO problems with a large variety of nonlinear constraints. The sensitivity vector of the probabilistic constraints is adaptively computed using the CG vector with a dynamical conjugate scalar factor (DCF). The DCF is adjusted within the range from 0 to 2 using two adaptive coefficients, which are adapted based on the new and previous points. Moreover, the Lyapunov exponents are developed as a general tool for detecting the robustness of different MPP approximation algorithms. The method is also applied to solve a reliability-based topology optimization (RBTO) problem. The ability of the AC-SLA in six RBDO benchmark problems, one applicable to an RBDO aircraft engineering problem and one for RBTO problem, is compared in terms of both robustness and efficiency using the SLA, performance measure approach (PMA), reliability index approach (RIA), and sequential optimization and reliability assessment (SORA). The numerical experiments demonstrate that the convergence capability of the proposed AC-SLA is significantly superior to the PMA, RIA, and SORA. The computational effort of the AC-SLA is significantly reduced, with stable results. •The SLA is improved using the adaptive conjugate search direction in RBDO and RBTO.•The conjugate sensitivity vector is used to compute the for large variety of nonlinear probabilistic constraints.•The dynamical conjugate scalar factor is computed using mean design and next points in the range from 0 to 2.•Performances of AC-SLA are compared with RBDO methods using benchmark and applicable problems.•Efficiency and robustness of AC-SLA are vitally superior compared to other RBDO methods.