Investigating the effects of traveling speeds and post-weld heat treatment on mechanical properties of nano-Al2O3-fortified AA6061-T6 friction stir welds

In this study, 6 mm thick AA6061-T6 plates were friction stir welded (FSWed) at different traveling speeds while Al2O3 nano-particles were incorporated between adjoining plates. The solution heat treatment was applied on samples for one hour at 540 ℃ and subsequently aged for 18 h at 180 ℃ to investigate the effect of post-weld heat treatment on mechanical properties of specimens. All joints were investigated macro- and micro-structurally. The microstructural characterization of the FSWed samples was carried out using scanning electron microscopy (SEM) and light microscopy techniques. Distribution of Al2O3 nano-particles in the stir zone was studied by SEM. The specimen FSWed at 40 mm/min exhibited the most homogeneous particles distribution. Tensile properties including ultimate tensile strength, elongation, and fracture surfaces were studied. Microhardness of specimens was also investigated. Surprisingly, all specimens exhibited inferior hardness compared to the as-received AA6061-T6 alloy. This phenomenon was attributed to the dissolution of precipitates during FSW process.