The effects of CaCl2-blended acrylic polymer emulsion on the properties of cement mortar

Although acrylic polymer emulsions have been reported to impart many desirable attributes to cement mortar; delayed hydration, excessive air entrapment and moisture induced loss of strength have been highlighted as constraints. This paper explores the utilization of hydrated calcium chloride blended-acrylic polymer emulsion (CP) as a mitigation measure to these aforementioned drawbacks. First, the effects of 0, 0.5, 1.0 and 1.5% of CP by mass of cement on the early-age cement paste hydration and mortar flow were investigated. Thereafter, the influence of CP on the hardened porosity, moist-cured compressive strength, initial rate of capillary water absorption and rapid chloride permeability (RCPT) were evaluated. Test results indicate that the addition of CP to pastes sped up the cement hydration process, accelerating the final setting time of pastes by approximately 0.5–1.5 h as the CP content of pastes increased. Moreover, CP slightly increased the flow of fresh mortar, the hardened porosity of mortar mixtures containing 0.5 and 1.0% CP were also comparable to those of the plain reference mortar. With the exception of the 1.5% CP blended mortar, the 14 days moist-cured compressive strength of 0.5–1.0% CP blended mortar mixtures were also comparable to that of the plain reference mixture. Relative to the reference mixture, the addition of CP to mortar reduced the initial rate of capillary water absorption of mortar, with the mixture containing 1.5% CP giving a maximum reduction of 23%. Conversely, RCPT results indicate that above 0.5% CP addition level, CP generally increased the electrical conductivity of mixtures.