3D structure of nano-oriented crystals of poly(ethylene terephthalate) formed by elongational crystallization from the melt

We studied the elongational crystallization of poly(ethylene terephthalate) (PET) from the melt using polarizing optical microscope and X-ray observation. We verified that the structure and morphology discontinuously changed from conventional stacked lamellae of folded chain crystals (FCCs) to nano-oriented crystals (NOCs) when the elongational strain rate ( ε ° ) exceeded a critical value of ( ε ° * ) ≅ 1 0 2 s - 1 . Therefore, the universality of NOC formation was verified. We found that the NOCs of PET show a novel three-dimensional (3D) structure and morphology: (i) nanocrystals (NCs) were arranged in a monoclinic lattice, which is a specific morphology for NOCs of PET, compared to iPP, and (ii) the unit cell structure of NOCs was a triclinic system with biaxial orientation. We showed the important role of the primary structure of the plate, such as a benzene ring, in the formation of a novel 3D structure and the morphology of the NOCs of PET. We also clarified that the NOCs of PET showed high performance, such as a high heat resistance temperature ( T h ) ≅ 281 °C, a high melting temperature ( T m ) ≅ 285 °C, high maximum tensile stresses for the machine direction (MD) and transverse direction (TD) ≅ 2.8 × 10 2 and 74 MPa, respectively, and high Young’s moduli for MD and TD ≅ 5.4 and 1.7 GPa, respectively. We studied the elongational crystallization of poly(ethylene terephthalate) (PET) from the supercooled melt. We found that the novel three-dimensional (3D) structure of “nano-oriented crystals (NOCs)” was formed, where nanocrystals (NCs) were arranged on monoclinic lattice. We observed the structure and morphology of NOCs by means of polarizing optical microscope and small/wide angle X-ray scatterings. We clarified the important role of a primary structure of the plate-like benzene ring in the formation of the NOCs of PET. We also showed high performance of NOCs of PET, such as high heat resistance temperature and high maximum tensile stress.