Experimental and numerical investigations of the anisotropic deformation behavior of low-density polymeric foams

Low-density porous materials and foams have been widely used for a variety of applications, such as light structural components, impact energy absorption, thermal insulation and sound absorption. The macroscopic deformation of such materials is strongly dependent on their inherent micro-cellular structure. This study investigated the compressive anisotropic deformation behavior of low-density polymeric foam by using X-ray computed tomography (CT) and the finite element method (FEM) in order to understand both the microscopic and macroscopic deformation behavior. The foams used in this study have a closed cell structure, with pores that are elliptical in shape. Three different types of expansion ratios were employed. The porosities of these materials were 93.5, 95, and 96%. From the observations using the X-ray CT method, the averaged pore heights were 1 mm and the aspect ratios were 2, 2.5, and 2.25, respectively. The foam demonstrated anisotropic deformation, dependent on the uni-axial compression direction. It was found that the deformation rigidity in the longitudinal direction was larger than that in the transverse direction. By using the X-ray CT method in situ, the microscopic deformation behavior when subjected to compressive loading was observed. Deformation and collapse of pores was observed for both directions during the loading. In conjunction with this, FEM computations were carried out to elucidate how such pore geometry undergoes elastoplastic deformation and leads to macroscopic deformation behavior. The FEM-created three-dimensional spatial structures were based on elongated rhombic dodecahedrons. It is revealed that the FEM computation shows relatively good agreement with the experimental results. Thus, our experimental and computational models may be useful for microstructural design using anisotropic cellular materials.