Polystyrene assisted superhydrophobic silica coatings with surface protection and self-cleaning approach

•Superhydrophobic coatings were prepared by spin deposition from modified SiO2 and polystyrene.•The durability of the SH coating was confirmed by resistance towards water jet impact.•Influence of spin deposited layers on the wettability was precisely studied.•The static & dynamic WCA of 158° and 9° were achieved on the coating surface.•Improved corrosion resistance of MS by superhydrophobic coatings was confirmed by corrosion analysis. Both surface morphology and surface energy of solid surface conclude its wettability, either in Wenzel’s hydrophobic or Cassie–Baxter’s superhydrophobic wetting state. The superhydrophobic silica coatings were prepared by spin deposition technique from a mixture of hydrophobically modified silica particles and polystyrene. To enhance the adherency of the coating on the substrate and also to improve the durability of the coating, polymer is especially utilized in the coating solution. The durability of the superhydrophobic coating was confirmed by resistency towards water jet impact. The consequence of number of spin deposited layers on the wettability of the coatings was precisely studied. The static and dynamic water contact angle of 158° and 9° were achieved on the coating surface. Freely rolling spherical water drops on the non-wettable solid surface are favourable for the self-cleaning effect and so the prepared superhydrophobic coatings revealed superior self-cleaning performance. An anti-corrosion performance of the superhydrophobic coating was also confirmed using electrochemical corrosion experiments in 3.5% NaCl solution with long immersion time.