Sintering of Titanium with Yttrium Oxide Additions for the Scavenging of Chlorine Impurities

Chloride impurities in titanium powders are extremely difficult to remove and present a long-standing problem in titanium powder metallurgy. We show that the detrimental effects of chlorides on the sintering of titanium can be mitigated with trace additions of yttrium oxide, which has a high affinity for the normally volatile species and forms highly stable oxychloride reaction products. Compacts that would otherwise exhibit gross swelling and excessive porosity due to chloride impurities can be now sintered to near full density by liquid phase sintering. The potency of yttrium oxide additions is observable at levels as low as 500 ppm. The scavenging of chlorine by Y 2 O 3 appears to be independent of alloy composition and sintering regime. It is effective when used with high-chloride powders such as Kroll sponge fines but ineffective when used with powders containing NaCl impurities or during solid-state sintering. The identification of highly potent chlorine scavengers may enable the future development of chloride-tolerant powder metallurgy (PM) alloys aimed at utilizing low-cost, high-chloride powder feedstocks.