Laser etch back process to fabricate highly efficient selective emitter c-Si solar cells

•The selective emitter solar cell was processed using laser doping process combined with etch back process.•The cost effective nanosecond pulse with laser was applied to form selective emitter.•The laser damage was removed using etch back solution successfully.•The fabricated selective emitter solar cell recorded 19.17% with excellent performance uniformity. We developed a novel cost effective process scheme for the fabrication of highly efficient selective emitter solar cells, which uses a laser doping method combined with an etch back process. The laser doping process using a 150ns pulse width green (532nm) laser effectively controls the doping profiles to form a selective emitter. However, laser damage was created on the laser-doped surface and eventually the performances and stabilities of laser-doped cells were degraded due to this damage. Using a transmission electron microscope (TEM), the damage was examined and found to have a thickness of 40nm of amorphous silicon. This thin damage layer was effectively removed in an acid mixture solution. The combined process of laser doping and etch back is called the laser etch back process. After removal of this thin damage layer, the cell efficiencies were significantly improved up to 19.17%.