Toughening of Hydrogels with Double Network Structure

Hydrogels are made of swollen polymer networks containing more than 90% water. If modified with free chains on their surface, gels exhibit low surface friction and thus have been attractive candidates as artificial cartilage and low frictional materials. However, most hydrogels are mechanically too weak to be used as any load bearing devices. We have overcome this problem by synthesizing hydrogels with a double network (DN) structure. Despite of 90% water, these tough gels exhibit a fracture stress of 170 kg/cm2, similar to that of cartilage. Extremely high mechanical property is due to peculiarly inhomogeneous structure of DN gels. The inhomogeneous structure is thought that large 'voids' of the first network may exist, and the second polymers exist in 'voids' of first network act as 'molecular crack-stopper' in DN gels, keeping the crack from growing to a macroscopic level. [DOI: 10.1380/ejssnt.2005.8]