Synthesis, characterization and corrosion performance evaluation of DDR membrane for H2 separation from HI decomposition reaction

An all silica DDR (deca dodecasil rhombohedral) zeolite membrane with dense, interlocked structure has been developed for separation of H2 from HI/I2 mixture of HI decomposition reaction. In this work, the DDR zeolite membrane was synthesized on the seeded clay-alumina substrate within 5 days. The seeds were synthesized by sonication mediated hydrothermal process within short crystallization time which enhanced the nucleation for the membrane growth. The synthesized membranes along with seed crystals were characterized by X-ray diffraction (XRD), Fourier transform infrared (FTIR), Field emission scanning electron microscope (FESEM) and energy dispersive X-ray spectroscopy (EDAX). The selectivity of hydrogen with respect to CO2 and Ar was evaluated by single gas permeation studies at room temperature. The tests for corrosion resistance were carried out upto 120 h with both support and DDR membrane at 130 °C which confirmed the stability of membrane under the harsh HI/I2 environment. •DDR membrane was developed for separation of H2 from HI/I2 mixture.•DDR zeolite nano powders and the membranes were synthesized within short crystallization time i.e. 2 days.•DDR membranes were synthesized within 5 days by sonication mediated ex-situ hydrothermal treatment.•DDR membrane shows reasonable corrosion resistance in HI environment.