Methodology for optimal configuration in structural health monitoring of composite bonded joints

In this study, a structural health monitoring (SHM) strategy is proposed in order to detect disbonds in a composite lap-joint. The structure under study is composed of a carbon fiber reinforced polymer (CFRP) bonded to a titanium plate and artificial disbonds are simulated by inserting Teflon tapes of various dimensions within the joint. In situ inspection is ensured by piezoceramics bonded to the structure to generate and measure guided waves. Theoretical propagation and through-thickness stress distribution are first studied in order to determine damage sensitivity with respect to the mode and frequency of the generated guided wave. The optimal configuration of the system in terms of piezoceramic size, shape and inter-unit spacing is then validated using finite element modeling (FEM) in 3D. Experimental assessment of propagation characteristics is conducted using laser Doppler vibrometer (LDV) in order to justify theoretical and numerical assumptions and pitch-catch measurements are then performed to validate the efficient detection of the damage and accurate estimation of its size.