3D analysis of macrosegregation in twin-roll cast AA3003 alloy

Twin-roll cast aluminium alloys have a high potential for industrial applications. However, one of the drawbacks of such materials is an inhomogeneous structure generated by macrosegregation, which appears under certain conditions in the center of sheets during solidification. Segregations in AA3003 alloy form as manganese, iron and silicon rich channels spread in the rolling direction. Their spatial distribution was successfully detected by X-ray computed tomography. Scanning electron microscopy was used for a detailed observation of microstructure, morphology and chemical analysis of the segregation. [Display omitted] •Macrosegregations in twin-roll cast sheets stretch along the rolling direction.•X-ray computed tomography is an effective tool for visualization of the segregation.•The segregations copy the shape of grain boundaries.