Long-term thermophilic mono-digestion of rendering wastes and co-digestion with potato pulp

•Rendering wastes’ mono-digestion and co-digestion with potato pulp were studied.•CSTR process with OLR of 1.5kgVS/m3d, HRT of 50d was unstable in mono-digestion.•Free NH3 inhibited mono-digestion of rendering wastes.•CSTR process with OLR of 1.5kgVS/m3d, HRT of 50d was stable in co-digestion.•Co-digestion increased methane yield somewhat compared to mono-digestion. In this study, mono-digestion of rendering wastes and co-digestion of rendering wastes with potato pulp were studied for the first time in continuous stirred tank reactor (CSTR) experiments at 55°C. Rendering wastes have high protein and lipid contents and are considered good substrates for methane production. However, accumulation of digestion intermediate products viz., volatile fatty acids (VFAs), long chain fatty acids (LCFAs) and ammonia nitrogen (NH4-N and/or free NH3) can cause process imbalance during the digestion. Mono-digestion of rendering wastes at an organic loading rate (OLR) of 1.5kg volatile solids (VS)/m3d and hydraulic retention time (HRT) of 50d was unstable and resulted in methane yields of 450dm3/kgVSfed. On the other hand, co-digestion of rendering wastes with potato pulp (60% wet weight, WW) at the same OLR and HRT improved the process stability and increased methane yields (500–680dm3/kgVSfed). Thus, it can be concluded that co-digestion of rendering wastes with potato pulp could improve the process stability and methane yields from these difficult to treat industrial waste materials.