Embracing Anisotropy – Opportunities and Challenges to the Functional Application of Advanced Manufacturing of Energetic Materials

The growing use of additive manufacturing (AM) to manipulate materials, such as metals and plastics, is a result of the desire to realize the potential benefits (i.e., cheaper, faster, and simpler production of complex parts) of the process and the efforts of countless researchers to reduce the method to practice for a broad range of materials. However, in the field of energetic materials (EMs), similar benefits have been broadly claimed, but the transition to practical, industrial applications is still not obvious. The translation of small-scale experimental results to real-world application will have unique challenges, especially due to the nature and requirements of EM functionality. Some of the benefits of AM, such as simpler and faster part creation, are more easily realized. However, attaining the most profound benefits, such as added functionality enabled by spatial gradations of composition or density, will require much more effort from the EMs community to put them into general use.