Modeling cross model non-Newtonian fluid flow in porous media

Fluids exhibiting non-Newtonian rheologies are used in a range of applications, including hydraulic fracturing, enhanced oil recovery, remediation, and industrial processes. Hydraulic fracturing in particular has received attention from environmental scientists, policy-makers, and the general public due in part to concerns about the possibility of contamination of groundwater resources by the complex and potentially harmful fluids used in the process. The non-Newtonian nature of many hydraulic fracturing fluids complicates the prediction of their movement, and precludes use of most traditional flow and transport models. To improve understanding of the flow of such fluids in porous media, a series of column experiments was conducted and a pore-scale lattice Boltzmann model (LBM) was developed, verified, and used to simulate analogous systems. Flow experiments were conducted with guar gum solutions of varying concentration and three porous media systems. The LBM was developed for transient, three-dimensional porous medium systems and included a shear rate-dependent dynamic viscosity based on the Cross rheological model. The LBM was verified using a semi-analytical solution for Cross model fluid flow, OpenFOAM simulations, and grid resolution inter-comparisons between two different solution approaches. Simulations were performed on synthetic porous medium systems produced with a sphere packing algorithm to approximate the properties of the experimental systems. The simulations were in good agreement with the experimental results, particularly for systems that exhibited the greatest non-Newtonian character. The modeling approach developed in this work provides a valuable tool for investigating relationships between pore-scale fluid flow and macroscale variables of interest for simulating movement of non-Newtonian fluids at larger scales. •Non-Newtonian guar gum solutions are characterized and flow experiments are conducted•A pore-scale lattice Boltzmann method simulator for non-Newtonian fluids is developed•The LBM is validated with a semi-analytical solution for flow between parallel plates•Simulations are upscaled and found to compare favorably to experimental results•The LBM has favorable computational performance, especially for REV-sized systems