Municipal wastewater sludge as a renewable, cost-effective feedstock for transportation biofuels using hydrothermal liquefaction

U.S. municipal wastewater contains approximately 160 trillion Btu/y of influent chemical energy, but very little is recovered and utilized nationwide. Hydrothermal liquefaction (HTL) is a thermochemical process that converts biomass into a biocrude intermediate that can be upgraded to a variety of liquid fuels. HTL provides an opportunity to enhance energy recovery at wastewater treatment plants by transforming underutilized municipal wastewater solids into a renewable, cost-effective feedstock for transportation biofuels. In this study, we estimate total national economic sludge feedstock supply by performing discounted cash flow analyses at >15,000 U.S. wastewater treatment facilities to assess the net present value of 30-year HTL investments, with comparison to wider adoption of anaerobic digestion (AD). This analysis is the first to model HTL technology deployment across the real-world fleet of wastewater treatment plants. Analyses indicate treatment facilities ≥17 ML/d (4.6 million gal/d) could supply 9.77 Tg/y of dry solids feedstock to economically produce 3.67 GL/y of biocrude intermediate, thereby increasing energy, environmental, and financial sustainability of sludge treatment while reducing disposal costs and operational and environmental risk. •Assess the economic feasibility of HTL at 15,000 U.S. wastewater treatment facilities.•HTL is feasible at wastewater facilities with flows ≥17 ML/d (4.6 million gal/d).•9.77 Tg/y (79%) of sludge supply could economically produce 3.67 GL/y of biocrude.•Economic HTL projects could eliminate USD 3.29 B/y in disposal costs.•HTL could help increase energy recovery by 188% and lower disposal costs by 43%.