Role of defects on the surface properties of HfC

HfC has shown promise as a material for field emission due to the low work function of the (100) surface and a high melting point. Recently, HfC tips have exhibited unexpected failure after field emission at 2200 K. Characterization of the HfC tips identified faceting of the parabolic tip dominated by coexisting (100) and (111) surfaces. To investigate this phenomenon, we used density functional theory (DFT) simulations to identify the role of defects and impurities (Ta, N, O) on HfC surface properties. Carbon vacancies increased the surface energy of the (100) surface from 2.35 J/m2 to 4.75 J/m2 and decreased the surface energy of the carbon terminated (111) surface from 8.75 J/m2 to 3.48 J/m2. Once 60% of the carbon on the (100) surface have been removed the hafnium terminated (111) surface becomes the lowest energy surface, suggesting that carbon depletion may cause these surfaces to coexist. The addition of Ta and N impurities to the surface are energetically favorable and decrease the work function, making them candidate impurities for improving field emission at high temperatures. Overall, DFT simulations have demonstrated the importance of understanding the role of defects on the surface structure and properties of HfC. [Display omitted] •Formation of carbon vacancies decreases the energy of the (111) surfaces.•At ~60% carbon depletion of the (100) surface is no longer the lowest energy surface.•Ta and N impurities are favorable and slightly decrease the work function.