Bioenergy from wastewater resources: Nutrient removal, productivity and settleability of indigenous algal-bacteria polyculture, and effect of biomass composition variability on methane production kinetics and anaerobic digestion energy balance

Algal-bacteria high-rate ponds represent an energy-efficient wastewater treatment approach and a source for affordable and sustainable biomass feedstock for production of renewable energy through anaerobic digestion (AD). However, there is still a need for more data on wastewater treatment efficiency, biomass productivity and settleability from outdoor treatment facilities, as well as on impact of variability in biomass composition and digestibility on methane yield and energy output. Hydraulic retention time (HRT) and wastewater quality fed into 30 m2 raceway ponds had a major effect on algal-bacteria polyculture productivity, settleability, phylogenetic and biochemical compositions, digestibility and methane yield. While Micractinium, Scenedesmus, Chlorella, and pennate diatoms were always among the key species observed, the gross productivity and 2-hour settleability during summer cultivation varied in the first-stage ponds treating primary wastewater from 29 ± 5 to 54 ± 12 gAFDW/m2/d and from 88 ± 8 to 94 ± 4% for HRT of 3 and 2 days, respectively. For these conditions, the effluent had csBOD of 3.4 or 3.3 mg/L and Ntotal (mostly NO3−-N) of 9.2 or 8.2 mg/L, respectively. The second-stage algal ponds (HRT 3 days) showed lower productivity of 16 ± 6 gAFDW/m2/d, settleability of 84 ± 11%, and effluent csBOD 3.7 mg/L and Ntotal 0.8 mg/L. Biomass composition from different ponds was 34–38% protein, 18–28% total lipids and 6–14% FAME. The methane yield varied about 30% with largest value of 0.34 ± 0.01 L/gVS and showed a positive correlation with biomass lipid content (R2 = 0.93). First-order and pseudo-parallel first-order rate kinetic models exhibited a better fit for methane production (most R2 > 0.993) than the modified Gompertz model. The variation in biomass composition led to significant differences in energy output (varied by about 60%), Net Energy Ratios (ranged from 1.6 to 2.2) and Net Energy Efficiency (from 60% to 70%) when projecting the energy balance for a large-scale continuous AD process with an optimal HRT of 20–30 days. [Display omitted] •Pond residence time (HRT) and water quality affected productivity and settleability.•2 days HRT provided superior biomass productivity and settleability than 3 days HRT.•1-Stage pond system provided same organic C but lower N removal than 2-stage ponds.•CH4 yield from biomass from different ponds varied ~30% (max value 0.34 ± 0.01 L/gVS).•Net Energy Output varied by 60% and Net Energy Ration ranged from 1