Thermal energy storage using chloride salts and their eutectics

Achieving the goals of the U.S. Department of Energy (DOE) Sunshot initiative requires (1) higher operating temperatures for concentrating solar power (CSP) plants to increase theoretical efficiency, and (2) effective thermal energy storage (TES) strategies to ensure dispatchability. Current inorganic salt-based TES systems in large-scale CSP plants generally employ molten nitrate salts for energy storage, but nitrate salts are limited in application to lower temperatures—generally, below 600°C. These materials are sufficient for parabolic trough power plants, but they are inadequate for use at higher temperatures. At the higher operating temperatures achievable in solar power tower-type CSP plants, chloride salts are promising candidates for application as TES materials, owing to their thermal stability and generally lower cost compared to nitrate salts. In light of this, a recent study was conducted, which included a preliminary survey of chloride salts and binary eutectic systems that show promise as high temperature TES media. This study provided some basic information about the salts, including phase equilibria data and estimates of latent heat of fusion for some of the eutectics. Cost estimates were obtained through a review of bulk pricing for the pure salts among various vendors. This review paper updates that prior study, adding data for additional salt eutectic systems obtained from the literature. Where possible, data are obtained from the thermodynamic database software, FactSage. Radiative properties are presented, as well, since at higher temperatures, thermal radiation becomes a significant mode of heat transfer. Material compatibility for inorganic salts is another important consideration (e.g., with regard to piping and/or containment), so a summary of corrosion studies with various materials is also presented. Lastly, cost data for these systems are presented, allowing for meaningful comparison among these systems and other materials for TES applications. Because chloride salts may be employed as either sensible heat storage in the molten phase or as sensible and latent heat thermal energy storage (LHTES) as phase change materials (PCMs), cost of the candidate salt systems are presented on a cost per unit mass basis (sensible heat storage application) and a cost per unit latent heat of fusion basis (latent heat storage application). A total of 133 chloride salt systems were investigated.