Microstructure and magnetic properties of melt-spun Alnico-5 alloys

The aim of this work is to investigate the effect of very fine grain sizes on the spinodal decomposition in the Alnico system. Commercial Alnico 5 was melted and melt-spun with varying copper wheel speeds, which led to a grain size of 1–2µm. This value was further reduced to sub-micrometer size by a small addition of Boron (1at%). The spinodal decomposition was induced through a two-step annealing treatment under magnetic field in the range of 600–900°C. It was found that the size of the spinodal structures is not influenced much by increased wheel speeds but becomes smaller with the addition of Boron. However, the difference in coercivity between the samples with and without Boron is only 50Oe (4kA/m). To study the influence of the annealing treatment two sets of samples are compared, one with the highest coercivity (366Oe/29kA/m) and the other one with lower coercivity (180Oe/14.5kA/m). We found with Scanning transmission electron microscopy Energy-dispersive X-ray spectroscopy (STEM EDX) a much sharper chemical interface between the α1 and α2 precipitates in the former sample, which we attribute to be the main reason for the higher coercivity. •The influence of various parameters on spinodal decomposition in Alnico is studied.•Through addition of Boron the spinodal features became significantly smaller.•High coercivity samples show a sharp chemical contrast between α1 and α2 lamellae.