Experimental and computational studies on the thermal behavior and fire retardant properties of composite metal foams

A comprehensive experimental and computational evaluation of thermal behavior and fire retardant properties of composite metal foams (CMFs) is reported in this study. Thermal behavior characterizations were carried out through specific heat, effective thermal conductivity, and coefficient of thermal expansion analyses using differential scanning calorimetry, high temperature guarded-comparative-longitudinal heat flow technique, and thermomechanical analyzer (TMA), respectively. The experimental results were compared with analytical results obtained from, respectively, rule of mixture, Brailsford and Major's model, and modified Turner's model for verification. United States Nuclear Regulatory Commission (USNRC) standards were employed as regulatory standards and criteria for fire retardant property study. The results revealed a superior thermal resistance and fire survivability of CMFs compared to 304L stainless steel. A physics-based three-dimensional model accounting for heat conduction was built using Finite Element Analysis to validate the reliability of the experimental results. The model led to a good reproduction of the experimentally measured data when comparing CMF to bulk stainless steel. This research indicates that one of the potential applications of lightweight CMFs can be in nuclear spent fuel casks replacing conventional structural and radiation shielding materials with demonstrated benefits of excellent thermal isolation, fire retardant, light weight and energy absorption capabilities. •Composite metal foams (CMF) processed with various sphere sizes and matrix materials.•Thermal behavior and fire retardant properties of CMFs were studied.•Experimental results were verified through numerical models.•CMFs exhibit excellent thermal insulation and stability, and fire retardant.