A two-stage process of alkali fusion and organic acid leaching for recovery of critical elements from coal fly ash

[Display omitted] Coal fly ash (CFA) is a promising alternative source for critical elements. Most of the critical elements in CFA are associated with the aluminosilicate glassy phase, which hinders their ability to solubilize during acid leaching. In this study, critical elements (Li, Be, Rb, Sr, Zr, Nb, Cs, Hf, Ta, Ga, Ge, Se, Cd, and Tl) were recovered from CFA of Pingwei power plant in China by alkali fusion-organic acid leaching. The results showed that the leaching rate of critical elements after alkali fusion was higher than that of direct organic acid leaching. The leaching rate of total critical elements was 72.56% under the optimal conditions. Among them, the highest leaching rate of Li, Be and Ga was more than 90%, and the highest leaching rate of Ge, Se, Rb, Sr, Zr, Nb, Cd, Cs and Hf was 70%-90%. Characterization analysis revealed that the amorphous aluminosilicate and silica phases in the raw CFA were destroyed by alkali fusion, resulting in nepheline and soluble aluminosilicate phases which were easily dissolved by citric acid. This study provides theoretical basis and technical support for the extraction of critical elements from CFA.