Vibration analysis of electric motors considering rotating rotor structure using flexible multibody dynamics-electromagnetic-structural vibration coupled analysis

Abstract In this study, we develop flexible multibody dynamic-electromagnetic-structural vibration coupled analysis method to accurately predict motor vibration by considering the electromagnetic force characteristics, rotating characteristics of rotating motor motors, and their interactions at the no-load rated speed and operating speed range. The structural characteristics are accurately reflected by developing a three-dimensional (3D) finite element model considering the entire components of the motor. The reliability of the 3D finite element model of the motor is verified using the impact hammer test. In addition, to consider the rotational characteristics of the rotor structure, we develop a flexible multibody dynamics model that connects the flexible rotor and the bearing with revolute joint. The vibration of the motor at the no-load rated speed is analyzed using flexible multibody dynamics-electromagnetic-structural vibration coupled analysis. Comparing the vibration test results, it is confirmed that the flexible multibody dynamics-electromagnetic-structural vibration coupled analysis result predicts the actual motor vibration more accurately than the conventional finite element analysis-based electromagnetic-structural vibration coupled analysis result. By using flexible multibody dynamics-electromagnetic-structural vibration coupled analysis in the operating speed range, it is confirmed that not only electromagnetic force harmonics but also sideband harmonics caused by rotor eccentricity-induced large vibrations, and also confirmed that it accurately predicts the vibration characteristics of actual motors with rotating rotors. Graphical Abstract Graphical Abstract