Optimization of Matching Layers to Extend the Usable Frequency Band for Underwater Single-Crystal Piezocomposite Transducers

The ongoing robotic revolution in oceanic science puts new requirements on sonar technology. Small platforms require compact multi-purpose transducers, with strict requirements on power consumption and heat dissipation. Introducing single-crystal ferroelectrics as the active material of the transmitter can be one way of meeting the new requirements. The large electromechanical coupling coefficient of single crystals can enable an extension of the usable frequency band compared to conventional PZT. For the applications considered in this work, the usable frequency band is restricted by both the transmitted acoustic power and the reactive electrical power. Single crystals as the active materials can double the usable band, but the acoustic matching required for this can be difficult to obtain in practice. We investigated an air-backed, plane 1-3 composite transducer, matched to water by acoustic matching layers. For many applications, the diversity provided by a large usable frequency range is more important than a flat acoustic power response, and the transducer can be used far beyond the −3-dB limit. We defined the usable band by requiring maximum −12-dB ripple in transmitted acoustic power and maximum 50% reactive power. The matching layers were optimized to maximize the usable band according to this definition, in contrast to the conventional approach where matching layers are optimized for maximally flat response. Under the chosen definitions, our modeling showed that with a single crystal as the active material we could achieve 188% usable frequency band relative to the resonance frequency, compared to 121% for a PZT.