Analysis and Calculation of Current Ripple Considering Inductance Saturation and Its Application to Variable Switching Frequency PWM

The inductance is an important parameter impacting current ripple calculation, usually with the assumption that the designed inductance performs ideally in most of voltage source inverters (VSIs) applications. However, the initial permeability of magnetic material usually descends when the winding current reaches or goes beyond the saturation limit. In such region of saturation, the implemented inductor does not perform as expected in design stages and its value varies with the bias current. In this paper, analysis and calculation of the current ripple are presented for a three-phase VSI with powder cores-based inductors, which reveals the calculation error of current ripple caused by the soft saturation nature of powder cores. Based on the equivalent single-phase model, the influence of inductance saturation on current ripple can be quantitatively evaluated. Then, a comparison of the current ripple calculation between considering and ignoring inductance saturation of implemented inductors is drawn in detail. Furthermore, under the condition of inductance saturation, the output current ripple peak-to-peak value of three phases is used as the constraint for variable switching frequency pulsewidth modulation (VSFPWM) design. A comprehensive method is developed to compensate the effect of inductance saturation in VSFPWM. At last, the effectiveness of the proposed strategy is verified by the detailed simulation and experiment.