Innovative Contactless Energy Transfer Accessory for Rotary Ultrasonic Machining and Its Circuit Compensation Based on Coil Turns

An innovative concentric rotary ultrasonic machining (RUM) device based on local induction is proposed. The device is used as a machine tool accessory that can add the RUM to any machining center. Rather than using a complete ring, a portion of a ring is used as the primary core in the proposed rotary transformer, which eliminates spindle speed limits. The simplified configuration provides increased safety and is convenient for material processing applications. Additionally, a circuit compensation method based on coil turns is proposed. It takes the whole circuit, reliability of electronic components, transmission efficiency, and output power into consideration. We use this method to choose the optimal number of coil turns and compensation elements required to achieve increased and safe power transmission performance. This paper also demonstrates the performance of the device through experimentation. Finally, practicability is discussed.