Cogging Torque Mitigation in Axial Flux Magnetic Gear System Based on Skew Effects Using an Improved Quasi 3-D Analytical Method

Since the flux leakage phenomenon is dominant in the inner and outer radii of axial flux magnetic gears (AFMGs), a prominent overestimation of torque prediction is obtained by the 2-D analytical method (AM) in comparison with the 3-D finite-element method (FEM) simulations. The main motivation of this paper is to present an improved quasi-3-D AM (IQAM), which is an improvement and amendment of the 2-D AM by a simple and effective radial dependence modeling of the axial and tangential magnetic field distribution in AFMGs. This IQAM plays an important role in a reliable and accurate prediction of static and transient behavior of AFMGs. The cogging torque of the AFMG is predicted using the obtained IQAM and Maxwell's stress tensor. However, the proposed IQAM will become more prominent by focusing on the effects of single- and dual-skews' designs for ferromagnetic pole-pieces and permanent magnets through suitable step changes in a combined skewed-MG model, as an effective passive method, in order to mitigate the cogging torque and thereby intensively augmenting torque quality in an exemplary AFMG. The accuracy of the developed skewing method is verified using 3-D FEM simulations.