Impact of environmental regulations on control of copper ion concentration in the DIII-D cooling water system

Tokamaks and industrial users are faced with the task of maintaining closed-loop, low conductivity, low impurity, cooling water systems. Operating these systems concentrates the impurities in the water requiring subsequent disposal. Environmental regulations are making this increasingly difficult. This paper will discuss the solution to the problem of removing and disposing of copper ions in the DIII-D low conductivity water system. Since the commissioning of the Doublet facility in 1976, the quality of the water in the 3000 gpm system that cools the DIII-D vacuum vessel coils, power supplies and auxiliary heating components has been controlled with mixed-bed ion exchangers. Low ion levels, particularly copper, are required to operate this equipment. In early 1992, the company that leases and regenerates DIII-D ion exchangers said they no longer can accept these resin beds for regeneration due to the level of copper ion an the resin. This change in policy, a change that has been adopted throughout their industry, was necessary to assure that the Metropolitan Sewerage System of the City of San Diego stays in compliance with State of California regulations end EPA-mandated national pre-treatment standards and regulations. A cost effective solution was implemented which utilizes a reverse osmosis filtration system with the ion exchangers for make-up water. Levels of copper ion disposed to the sewer are in compliance with government standards. These measures have thus far proved effective in maintaining low conductivity and overall good quality cooling water. Specifically, this paper discusses DIII-D deionized cooling water quality requirements and an effective means to meet these requirements in order to be in compliance with government regulations for copper ion disposal. The problems discussed, the alternatives considered and the approach taken would be readily applicable to any deionized cooling water system containing copper where EPA standards and regulations are mandated.