Toward a Robust Design of an Aileron Electromechanical Actuator: Sensitivity Analysis and Parametric Tolerancing Using a Variational Approach

For a mechatronic system, the lack of robustness is mainly due to an ignorance of variability, which is unavoidable in every designed system at all stages of system development and during its life cycle. In fact, the inherent imperfections of manufacturing processes and operational variations such as material wear or multiphysical effects (thermal, vibrations, etc.) involve parametric variations, which can degrade the proper system function. To ensure a high level of quality and to improve design robustness, the deviations between actual and target definition should be restricted by specified tolerances. Moreover, it is important to understand the relationship between parameter deviations and system behavior. Thus, in this article, a variational approach is proposed to identify performance sensitivity to parameter deviations in a mechatronic system and to determine influential parameters that affect significantly the proper functioning of the system and its behavior. Furthermore, this approach is used to specify the admissible parameter deviations for which the given specifications can be guaranteed. The complete approach is applied to an example in the aeronautic field: an electromechanical actuator driving an aircraft primary flight control surface (aileron).