Impact of hydrodynamics on growth and morphology of faceted crystals

•We studied the influence of the flow on the faceted growth of a hexagonal crystal.•A front tracking interface model was used based on a cellular automaton approach.•Faceted growth was found to be faster with the increase of the melt flow velocity.•The flow is forced to contour the growing crystal.•At high velocity magnitude von Karman vortices appear at the back of the crystal. The growth of faceted crystals occurs often in nature and industry, involving often the presence of flow. The growth of faceted crystals is the result of interface kinetics and diffusion phenomenon. The present paper presents a front tracking interface model based on a cellular automaton approach for the simulation of faceted crystal growth. The current model takes into account the interface kinetics and solute transport by diffusion and convection. The propagation of kinks is modelled by differentiating two growth velocities, one normal and one lateral at each face. The positions of the crystal corners are shifted according to growth of adjacent faces. The hydrodynamics is computed with a two-phase model using a penalty method to model the presence of growing obstacles (the crystals). This model was applied in 2D to the growth of hexagonal Fe2Al5 crystals, so called top dross particles, in a saturated liquid at constant temperature. Qualitative comparison was made between simulation and experimental observation of crystal shape and size. The growth rate was found to be strongly influenced by the flow hydrodynamic induced kinetics.