Effect of silicon content in steel and oxidation temperature on scale growth and morphology

The effect of high silicon content in steel, 1.6 wt.%Si and 3.2 wt.%Si, and high oxidation temperatures (850–1200 °C) on scale growth rate and morphology were investigated. The steels were oxidized in a 15% humid air with short isothermal oxidation times (15 min). The scale growth rate of the non-alloyed steel follows a parabolic law with time; it is an iron diffusion controlled oxidation. The presence of silicon delays scale growth by forming a silica SiO2 barrier layer at the scale/metal interface, this effect is more important for the steel containing 3.2 wt.%Si and induces a discontinuous scale. Silicon oxides are concentrated at the scale/metal interface; their morphology depends on the oxidation temperature. For temperatures lower than 950 °C, silica is formed. Between 950 °C and 1150 °C, fayalite (Fe2SiO4) grains appear in the wüstite matrix close to the scale/metal interface. For temperatures higher than 1177 °C, a fayalite–wüstite eutectic is formed; this molten phase favours iron diffusion leading to high scale growth. After cooling, a continuous fayalite layer with small wüstite grains is obtained at the scale/steel interface. •A passivation period appears during oxidation of silicon steels at temperatures lower than 1177 °C due to silica formation.•Silicon oxides concentrate at metal scale interface, their morphology depends on oxidation temperature.•High silicon content leads to silica formation and long passivation of oxidation at temperatures lower than 1177 °C.•Molten fayalite–wüstite eutectic at high temperatures enhances iron diffusion and cancels oxidation passivation.