Interactive industrial application to represent isothermal sections of multi component phase diagram

“Make the slag and the steel will make itself” is an old phrase in steelmaking. The converter or basic oxygen furnace (BOF) process is a necessary step in the steel production during which carbon, phosphorus and other impurities present in the hot metal, coming from the blast furnace, are removed and steel is produced. This steel is tapped from the converter and further refined, next cast, rolled and finished. The BOF process is complex due to many reasons: high temperatures, multiple phases present, interactions of kinetics and thermodynamics, etc. Emphasis in this work is put upon the BOF steelmaking slag. Yet, even though this has been topic of many research projects no full understanding of all the slag related phenomena has been far from achieved. One of the difficulties is the multi-component nature of the slag. In its most simplified form, the slag is a three component system consisting of CaO, SiO2 and FeOn. However, in practical applications this slag contains more than three components, making graphical representations of equilibria complex and difficult. This work shows the potential to apply CALPHAD based data for industrial applications via an interactive visual tool. Isothermal sections of multi-components phase diagrams were constructed with Factsage 7.1 software. Addition of extra components to the calculated isothermal sections, gives a graphical representation which can be used to gain insight in certain observed phenomena in the BOF process. To illustrate that the interactive visualisation yields an interesting tool to integrate CALPHAD based calculations in industry two case studies from steelmaking are discussed: the effect of MgO upon the refractory wear and the effect of MgO upon dephosphorization.