Effects of size and shape of dispersed poly blends

The isothermal crystallization kinetics and morphology of the poly(lactic acid) (PLA) blends containing three different sizes of both spherical and fibrous poly(butylene terephthalate) (PBT) domains have been comparatively investigated by differential scanning calorimetry (DSC) and polarized optical microscopy (POM). The dynamic DSC measurement reveals that PBT domains significantly increase the degree of crystallinity of the PLA. Furthermore, the Avrami model is employed to evaluate the crystallization kinetics under isothermal conditions and it is found that PBT acts as nucleating agent, leading to a high overall crystallization rate constant k and shortened crystallization half time [t.sub.1/2]. Furthermore, the crystallization rate of PLA is promoted with the incorporation of PBT with a large specific surface area. The average Avrami index n of all samples lies within the range of 3.3-4.0, suggesting that morphologies of PBT do not affect the nucleation mechanism; however, the depression of equilibrium melting temperature in the blends ascribes the reductions of perfectness and size of the PLA crystallites. Besides, the nucleation of PLA crystallites around PBT fibers is probably faster than those around PBT spheres because the PBT chains oriented at the fiber surface as a result of flow-induced crystallization during melt stretching may serve as the primary nuclei for PLA chains to drastically crystallize at the fiber surface.