Effect of mixing method on microstructure and rheology of cement paste

•Influence of mixing intensity on rheological behaviors of cement paste was assessed.•High mixing intensity can result in increasing the rheological properties.•Plasticized pastes were more sensitive to effect of mixing intensity than non-plasticized pastes.•Cement pastes prepared using high mixing intensity can be more agglomerated than pastes prepared using low mixing intensity.•Effects of the mixing intensity also affected hydration. Mixing is one of the most important processes for producing concrete. The influence of different mixing methods on the rheological properties and fresh state microstructure of cement pastes were evaluated. In this work, the mixing process of cement paste was based on two different sample preparation methods: ASTM C305 and ASTM C1738. ASTM C1738 uses a high shear mixer, whereas ASTM C305 uses a planetary mixer to homogenize cement paste. A considerable increase in the rheological properties was seen in pastes prepared using the ASTM C1738 protocol versus those prepared according to ASTM C305, especially when a superplasticizer was incorporated. Not only were the rheological properties affected, but differences in hydration kinetics and fresh state microstructure were also observed, with mixtures prepared with ASTM C1738 generally displaying more flocculated microstructural features and accelerated hydration kinetics than mixtures prepared with ASTM C305.