METHOD OF MAKING CURABLE THERMALLY CONDUCTIVE COMPOSITION

A method of making a curable thermally conductive composition and the method contains the steps of: (I) preparing an admixture comprising the following components (A), (B1), (C), (D), and (E) : (A) from 3 weight-percent (wt%) to 10 wt%of a Q-branched alkenyl-functional polyorganosiloxane having at l...

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Hauptverfasser: CHEN, Chen, BHAGWAGAR, Dorab Edul, ZHU, Junmin, HANSEN, Darren Michael, WEI, Peng, HONG, Debo, ZHENG, Yan
Format: Patent
Sprache:eng ; fre
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Zusammenfassung:A method of making a curable thermally conductive composition and the method contains the steps of: (I) preparing an admixture comprising the following components (A), (B1), (C), (D), and (E) : (A) from 3 weight-percent (wt%) to 10 wt%of a Q-branched alkenyl-functional polyorganosiloxane having at least three terminally alkenyl groups per molecule and having a viscosity of 25 to 2000 mPa*s, as determined according to ASTM D445-21 using a glass capillary Cannon-Fenske type viscometer at 25 ℃; (B1) a silyl-hydride functional polysiloxane crosslinker that contains at least two silyl-hydride groups per molecule and that is present at a concentration to provide a molar ratio of silicon-bonded hydrogen atoms in (B1) to alkenyl groups in the Q-branched alkenyl-functional polyorganosiloxane in a range of 0.2 to 0.35; (C) 90 wt%or more of a thermally conductive filler; (D) a filler treating agent; and (E) a platinum-based hydrosilylation reaction catalyst; (II) curing the admixture obtained from step (I) by heat, thereby forming a pre-cured composite; and (III) admixing the pre-cured composite obtained from step (II) with (B2) a silyl-hydride functional polysiloxane crosslinker that contains at least two silyl-hydride groups per molecule; thereby obtaining the curable thermally conductive composition; where a molar ratio of total silicon-bonded hydrogen atoms in the silyl-hydride functional polysiloxane crosslinkers (B1) and (B2) to alkenyl groups in the Q-branched alkenyl-functional polyorganosiloxane (A) is greater than 0.45; and where weight-percentages are relative to the curable thermally conductive composition weight. L'invention concerne un procédé de fabrication d'une composition thermoconductrice durcissable et le procédé comprenant les étapes consistant à : (I) préparer un mélange contenant les composants (A), (B1), (C), (D) et (E) suivants : (A) de 3 pour cent en poids (% en poids) à 10% en poids d'un polyorganosiloxane à fonctionnalité alcényle ramifié en Q ayant au moins trois groupes alcényle terminaux par molécule et ayant une viscosité de 25 à 2000 mPa*s, telle que déterminée selon la norme ASTM D445-21 à l'aide d'un viscosimètre de type Cannon-Fenske capillaire en verre à 25°C ; (B1) un agent de réticulation de polysiloxane fonctionnel d'hydrure de silyle qui contient au moins deux groupes hydrure de silyle par molécule et qui est présent à une concentration pour fournir un rapport molaire d'atomes d'hydrogène liés au silicium dans (B1) à des group