Automated bushing construction for lathe turning

A process for creating custom fixtures for parts that are to be CNC lathe machined is fully automatic and requires no human interaction. The customer's CAD file is computer analyzed to determine whether the part's dimensions fit within an available CNC lathe turning center for forming out of a cylindrical stock bar. The longitudinal axis is identified, and a set of tool paths is developed for cutting the part from two respective directions. A corresponding tool path is developed for CNC lathe cutting a bushing, preferably from the same bar stock, which generally represents the negative space around circular cross-sections of the part, in monotonically increasing diameters from the first end of the part. The bushing is then used to hold the part in the chuck during machining the second end of the part from the opposite direction.