Apparatus for slot die setup and control during coating

The invention relates generally to an apparatus and method that enables a very accurate initial setup of the coating gap for slot die coater and subsequent control of the coating gap during coating operations such that web splices and web defects do not interrupt the coating process. An highly accur...

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Bibliographische Detailangaben
Hauptverfasser:	JACKSON JAMES H, LEADER DAVID N
Format:	Patent
Sprache:	eng
Schlagworte:	APPARATUS FOR APPLYING LIQUIDS OR OTHER FLUENT MATERIALS TOSURFACES, IN GENERAL APPLYING LIQUIDS OR OTHER FLUENT MATERIALS TO SURFACES, IN GENERAL CHEMICAL SURFACE TREATMENT CHEMISTRY COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATIONOR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY IONIMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL COATING MATERIAL WITH METALLIC MATERIAL COATING METALLIC MATERIAL DIFFUSION TREATMENT OF METALLIC MATERIAL INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION INGENERAL METALLURGY PERFORMING OPERATIONS SPRAYING OR ATOMISING IN GENERAL SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THESURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION TRANSPORTING
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Beschreibung
Zusammenfassung:	The invention relates generally to an apparatus and method that enables a very accurate initial setup of the coating gap for slot die coater and subsequent control of the coating gap during coating operations such that web splices and web defects do not interrupt the coating process. An highly accurate initial set up is achieved via the use of a tapered or wedge-shaped adjustment member mounted perpendicular to the axis of travel of the coating head where the movement of this tapered or wedge-shaped adjustment member in a direction perpendicular to the axis of travel of the slot die housing adjusts the coating gap in increments on the order of ten microns. Substrate splices and defects are detected prior to reaching the coating position such that a feed-forward controller is able to momentarily retract the coating head both avoiding slot die damage and avoiding interruption of the coating process, yet the apparatus is able to return the coating head, with high precision, to its prior position once the splice or defect has passed.