Key structure and expansion enhanced alignment of self-assembled microstructures

In various embodiments, an assembly having a microstructure is provided, the device includes a cylindrical capture receptacle associated with a substrate, the capture receptacle comprising of a material having an expansion coefficient and comprising alignment structures having alignment projections extending inward from a periphery of the cylindrical capture receptacle. In one embodiment, the projections include a large width alignment projection and plurality of small width alignment projections. A plurality of medium width alignment projections also may be provided. A cylindrical key is associated with the microstructure and has a smaller circumference than the cylindrical capture receptacle and is comprised of a material having an expansion coefficient greater than the expansion coefficient of the cylindrical capture receptacle. The cylindrical key includes alignment receptacles spaced about a periphery of the cylindrical base to receive corresponding alignment projections. The alignment receptacles may include a large width alignment projection receptacle and a plurality of small alignment projection receptacles. A plurality of medium width alignment projection receptacles also may be provided.