Intergrated thin film subgap subpole structure for arbitrary gap pattern magnetic recording heads and method of making the same

An arbitrary gap thin film magnetic recording head is fabricated by forming a substrate based on traditional vertical planar thin film head wafer technology which is designed to produce an integrated subgap and subpole substrate structure. The recording head includes a pair of magnetically permeable thin film subpoles, separated by a low permeability subgap structure. An electrically conductive coil may be embedded, in part, within the subgap structure. Thus, the subpoles and subgap structure form part of a magnetic circuit. A highly permeable magnetic surface film spans from one subpole to the other having one or more arbitrary gap patterns. That is, a surface thin film is deposited and patterned on the tape bearing surface of the head to optimize various element configurations, gap patterns and head-to-tape medium contact.