Forming a perforate membrane by laser drilling and a subsequent electro-polishing step

A method of forming a perforate membrane ( 1 ) is disclosed for use in a liquid transport device. The membrane has at least plural nozzles ( 10 ) formed therethrough. Each of those nozzles has a throat portion ( 12 ) opening at opposite end through opposite surface ( 2 ') of the perforate membr...

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1. Verfasser: BLAKEY DAVID MARK
Format: Patent
Sprache:eng
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Zusammenfassung:A method of forming a perforate membrane ( 1 ) is disclosed for use in a liquid transport device. The membrane has at least plural nozzles ( 10 ) formed therethrough. Each of those nozzles has a throat portion ( 12 ) opening at opposite end through opposite surface ( 2 ') of the perforate membrane and a smoothly curved outwardly diverging portion ( 11 ) extending from the first end of the throat portion to the first surface ( 2 ) of the perforate membrane. Laser energy is applied selectively to the first surface ( 2 ) of the membrane in the form of a pulsed, focused beam to form the nozzles ( 10 ) and thereafter the first surface ( 2 ) of the membrane and the surface of the diverging portion ( 11 ) of the nozzles ( 10 ) are electro-polished to remove surface imperfections. The electro-polishing is controlled so as to remove material from the surface of the diverging portion ( 11 ) of the nozzles to a depth less than the length of the throat portion ( 12 ).