Thermosetting syntactic foams and their preparation

A low-density, syntactic foam material is provided according to the invention. The syntactic foam material is prepared by mixing together a plurality of microballoons and a finely divided solid thermosetting resin. Fibers are also preferably incorporated into the material during processing to impart...

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Bibliographische Detailangaben
Hauptverfasser:	BRIDGES DONALD J, HARRISON EDWARD S, MELQUIST JAMES L
Format:	Patent
Sprache:	eng
Schlagworte:	AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F,C08G CHEMISTRY COMPOSITIONS BASED THEREON GENERAL PROCESSES OF COMPOUNDING GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS LAYERED PRODUCTS LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT ORNON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM METALLURGY ORGANIC MACROMOLECULAR COMPOUNDS PERFORMING OPERATIONS TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION TECHNICAL SUBJECTS COVERED BY FORMER USPC TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ARTCOLLECTIONS [XRACs] AND DIGESTS THEIR PREPARATION OR CHEMICAL WORKING-UP TRANSPORTING WORKING-UP
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Beschreibung
Zusammenfassung:	A low-density, syntactic foam material is provided according to the invention. The syntactic foam material is prepared by mixing together a plurality of microballoons and a finely divided solid thermosetting resin. Fibers are also preferably incorporated into the material during processing to impart specific properties. The mixture is heated to allow the thermosetting resin to flow and wet the microballoons in the mixture. The mixture is then cured to set and crosslink the thermosetting resin to form the syntactic foam of the invention. The syntactic foam material has highly uniform properties and can be used in aerospace applications.